Finished Alvarado High School basketball court and bleachers
Projects

Alvarado High School Gymnasium

Alvarado, TX
Institutional
At a Glance
Alvarado High School looked to grow its sports program by adding a new basketball stadium, which included the court itself, bleachers, and several amenities added to this 50,000 sq ft storm shelter.
By the Numbers

The scale of the job

The steel package behind Alvarado's new gym and storm shelter.

500+ Tons

Of steel in the stadium roof

7 Trusses

47,000 lbs each

147’

Open span

Zero

Incidents or disruptions

Case Study

How We Delivered

From a four-month redesign to trusses flown in by a 500-ton crane, here's how the gym came together.

The Challenge

After this building went through over four months of redesign, we were faced with the challenge of fabricating trusses for this building that were too large to ever make it over the road for freight.

Roof truss sections laid out on site for field assembly

Our Approach

We worked with the engineers and design team to come up with a strategy to build each 47,000 lb truss in four sections. We assembled and welded them in the field at precise splice locations, coordinated the crane picks taking every detail into account, and flew them into the building. It took a 500-ton crane with over 300,000 lbs of counterweight to lift these massive trusses and fly them into the nearly 150-foot open-span gym.

500-ton crane lifting a field-assembled roof truss into the gym

The Outcome

The crane work was completed without incident in under two days, and the rest of the roof was filled in with filler beams using a smaller crane. Although the customer and school faculty were very nervous leading up to this work, we knew there were no details we hadn't already fully planned for. Once it was time to move on to the bleachers and surrounding building steel, we felt we had already overcome the most difficult part of the job!

Aerial view of the completed gym roof framing

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